The CD110 Capacitive Discharge (CD) Stud Welder enhances CD stud welding. While the unit may appear similar in function and features to competitive CD welders, it is the usability features that make the CD110 more attractive to typical users. Click on the features below to learn more:
Standard Features
Selectable Capacitance
The CD110 offers three user-selectable levels of capacitance.
There are 66,000uf, 88,000uf, and 110,000uf levels that are selected
via the top knob on the control panel. This allows the user to exactly
tailor the power of the unit to the fastener being welded. This is
like getting three different welders in one package.
Status Indicators
The CD110 has three different status LED indicators.
A red indicator shows the user the trigger function. An amber indicator
shows contact with the workpiece. Finally, a green indicator shows
the unit is charged and ready to weld.
These are useful tools for the operator in case there is some difficulty
during welding. The green LED can also flash out error codes in
the case of a power supply malfunction.
Dial Down Voltage
The CD110 is unique in that it allows the operator to
adjust the voltage DOWN. While this seems like a common sense feature,
it not used by other manufacturers. If you want to reduce the set
voltage on a competitive piece of equipment, you have to dial the
voltage down, turn off the unit, and wait a few seconds before powering
the unit back up.
On a CD110, you turn the voltage knob down and the voltage goes down.
Simple and useful.
Maximum Operator Safety
The CD110 has been designed to ensure maximum operator
safety. Unlike most analog competitive units, when a component fails,
it immediately presents a potential danger to the operator. Image
Industries' innovative microprocessor design actually checks key components
several times each second. If a critical component fails, the microprocessor
shuts the entire power supply off.
Optional Features
PLC Data Interface
The CD110 has as an available option integrated data I/O that makes this unit well-suited for interfacing with any industrial PLC. This includes allowing the PLC to trigger the weld sequence. The PLC can tell when the unit is finished charging and ready for the weld cycle. The PLC can also detect when the weld head is making contact with the work. This allows the complete set-up to be put into semi- and fully automated environments.
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Download Literature
Download documents in PDF format.
Data Sheet (408
KB)
Operating Manual
(1.00 MB)
Exploded Diagram
& Schematic (634 KB)
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